Custom Solution Force Decay Leak Test Method, lids closed Force Decay Detail, top view

A manufacturer of body armor required a leak test system to test the ballistic material for bulletproof vests sealed protective packaging. Traditional test method of packaging using bubble-immersion leak testing was messy, slow and lacked the sensitivity required. In addition, water ingress into a defective packaging would render the contents (ballistic material) unusable. Customer requirements included: 

  • Detect leaks to prevent water ingress into product packaging
  • Ability to detect gross leaks as well as small pinhole leaks
  • Test multiple product sizes and configurations
  • Limited equipment budget

Based on these requirements, LACO engineered a custom force decay leak test system with dual vacuum chambers. Force decay methodology allows for non-destructive leak testing with the ability to identify both gross leaks as well as fine leaks. 

  • Custom engineered system using standard leak testing platform
  • Dual chamber test system with an integrated force gauge in each chamber
  • Vacuum pump used to inflate the product
  • Various inserts to accommodate various product sizes
  • Serial interface to customer data logging system
Application:
Leak testing body armor
Industry:
Aerospace & Defense
Production Volume:
Medium to high
Controller:
AURA Multi-Test Air Leak Tester
Leak Test Method:
Force Decay
Leak rate:
5 sccm air
Throughput:
1 part per minute
Cycle Time:
Less than two minutes
Configuration:
Portable cart
Chamber:
Two, 18" DIA x 38" H Vertical cylindrical vacuum chambers
Pumping System:
Single stage rotary vane vacuum pump

Read more about this system: From Bulletproof to Waterproof

Reference Materials

Body Armor Force Decay Leak Test System
What Should I Include In My Leak Test System Request for Proposal (RFP)
Presentation: A Process for Selecting and Implementing the Optimum Leak Test Method

Application Notes

Technical Note A: Production Leak Testing: What, Why and How

Videos

Production Leak Testing Solutions Showcase