Dual Chamber Turnkey Leak Test System for Airbag Inflators, side view Dual Chambers for the Turnkey Leak Test System for Airbag Inflators Custom tooling for the Dual Chamber Turnkey Leak Test System for Airbag Inflators

A manufacturer of automotive components required multiple turnkey leak test systems for validating the integrity of airbag inflators. The customer desired a dual-chamber system that could produce fast cycle times and accommodate multiple part models and configurations. Specific requirements include:

  • Production Rate:  6000 parts in 20 hour day
  • Cycle Time:  12 seconds per part, including load and unload
  • Test Part Sizes:   3 models, 2 configurations (6 variations total)

We engineered and tested a turnkey dual-chamber custom helium leak test system with custom tooled leak test chambers and cycle times that exceeded customer requirements.